If a damaged or
misprinted note is discovered before the third printing
stage,
in which the serial numbers are applied, it is simply
discarded and destroyed.
But if a defective note is found after the serial
numbers have been printed,
it must be replaced by another note so that the count of
notes issued will remain accurate.
Until about 1910, the BEP would actually print a replacement
note with the same serial number (including letters) as the
defective note; however, as production levels increased,
this became rather time-consuming.
To speed up the
process, star notes were introduced.
The BEP first prints a small quantity of notes with star
serial numbers,
and then uses these to replace any damaged or misprinted
notes discovered
during the main print run. The serial number on a star note
is not related to the
serial number of the defective note it replaces; indeed, a
defective note may even
be replaced by a star note from a different series, or (in
the case of Federal Reserve Notes)
from a different Federal Reserve district.
Even after the
introduction of star notes, however, the BEP continued to
use the old method
of individually printed replacement notes in some instances.
For any notes which were printed
in extremely small print runs, it was simpler to reprint
each defective note than to prepare a tiny number of star
notes in advance. Therefore, no star notes were printed for
the small-size
National Bank Notes, $5000 or $10000 Federal Reserve Notes,
or $10000 or $100000 Gold Certificates. None of these have
been in production since the 1940s; and since that time, the
BEP has been
using the system of star replacement notes for all
denominations and types of U.S. currency.
We have a large
brick-and-mortar inventory of consecutive
star note packs.
Series 1995...
Series 1999...
Series 2001...
Series 2003...